目前国内(nei)无纸(zhi)面石(shi)膏(gao)板生(sheng)产(chan)(chan)线的(de)自(zi)动(dong)化程度(du)还未实现(xian)(xian),现(xian)(xian)处于手动(dong)和(he)半(ban)自(zi)动(dong)水平,受自(zi)动(dong)化水平的(de)限制(zhi)(zhi)(zhi),国内(nei)的(de)无纸(zhi)面石(shi)膏(gao)板的(de)质量和(he)产(chan)(chan)量均不能(neng)满足(zu)市(shi)场(chang)的(de)需求(qiu);为了解(jie)决以上存在的(de)问(wen)题,本设(she)(she)(she)备提供(gong)了一套(tao)自(zi)动(dong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)系统(tong);其所采(cai)用(yong)(yong)的(de)方案是(shi):该自(zi)控(kong)(kong)(kong)(kong)(kong)系统(tong)包括(kuo)中(zhong)(zhong)央(yang)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)室、温(wen)度(du)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)站(zhan)(zhan)、配料(liao)工(gong)作(zuo)(zuo)站(zhan)(zhan)、成(cheng)(cheng)型工(gong)作(zuo)(zuo)站(zhan)(zhan)、切断工(gong)作(zuo)(zuo)站(zhan)(zhan)、横向输送(song)工(gong)作(zuo)(zuo)站(zhan)(zhan)、烘(hong)干(gan)工(gong)作(zuo)(zuo)站(zhan)(zhan)、各(ge)(ge)个工(gong)作(zuo)(zuo)站(zhan)(zhan)之间通过(guo) MELSCNET/H 网络(luo)系统(tong)环网连(lian)(lian)接(jie),构成(cheng)(cheng)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)网络(luo)层;各(ge)(ge)工(gong)作(zuo)(zuo)站(zhan)(zhan)通过(guo) CC-LINK 网与智(zhi)能(neng)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)设(she)(she)(she)备、变频(pin)器连(lian)(lian)接(jie),构成(cheng)(cheng)现(xian)(xian)场(chang)网络(luo)层;生(sheng)产(chan)(chan)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)采(cai)用(yong)(yong)分(fen)布式(shi) PLC 控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)系统(tong), CPU 模块(kuai)选(xuan)用(yong)(yong)西(xi)(xi)门(men)子(zi) S7-300,现(xian)(xian)场(chang)I/O 模块(kuai)采(cai)用(yong)(yong)西(xi)(xi)门(men)子(zi) ET-200S,人机界(jie)面 HMI 为西(xi)(xi)门(men)子(zi) WinCC。各(ge)(ge)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)站(zhan)(zhan)和(he)上位控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)中(zhong)(zhong)心(xin) SCADA 通过(guo)冗余(yu)工(gong)业以太网相连(lian)(lian),从(cong)而(er)实现(xian)(xian)生(sheng)产(chan)(chan)过(guo)程的(de)集(ji)中(zhong)(zhong)控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)和(he)实时数据统(tong)一管理(li)。设(she)(she)(she)备级(ji)(变频(pin)器、分(fen)布式(shi) I/O 等(deng))采(cai)用(yong)(yong)现(xian)(xian)场(chang)总线通讯。电气控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)设(she)(she)(she)备主(zhu)要包括(kuo) MCC 控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)柜(ju)(ju)、PLC 控(kong)(kong)(kong)(kong)(kong)制(zhi)(zhi)(zhi)柜(ju)(ju)、SCADA 操作(zuo)(zuo)员站(zhan)(zhan)、现(xian)(xian)场(chang)各(ge)(ge)类检测元(yuan)件。